I am trying to calibrate a camera using a checkerboard by the well known Zhang's method followed by bundle adjustment, which is available in both Matlab and OpenCV. There are a lot of empirical guidelines but from my personal experience the accuracy is pretty random. It could sometimes be really good but also sometimes really bad. The result actually can vary quite a bit just by simply placing the checkerboard at different locations. Suppose the target camera is rectilinear with 110 degree horizontal FOV.
Does the number of squares in the checkerboard affect the accuracy? Zhang uses 8x8 in his original paper without really explaining why.
Does the length of the square affect the accuracy? Zhang uses 17cm x 17cm without really explaining why.
What is the optimal number of snap shots of different checkerboard position/orientation? Zhang uses 5 images only. I saw people suggesting 20~30 images with checkerboards at various angles, fills the entire field of view, tilted to the left, right, top and bottom, and suggested there should be no checkerboard placed at similar position/orientation otherwise the result will be biased towards that position/orientation. Is this correct?
The goal is to figure out a workflow to get consistent calibration result.