Since you are doing COM interop I do strongly suspect that some unmanaged code was running in another thread which did cause an unhandled exception. This will lead to application exit without a call to your unhandled exception handler.
Besides this with .NET 4.0 the policy did get stronger when the application is shut down without further notice.
Under the following conditions your application is shut down without further notice (Environmnt.FailFast).
Pre .NET 4:
.NET 4:
- StackoverFlowException
- AccessViolationException
You can override the behaviour in .NET 4 by decorating a method with the HandleProcessCorruptedStateExceptionsAttribute or you can add the legacyCorruptedStateExceptionsPolicy tag to your App.config.
If your problem is an uncatched exception in unmanaged code you can either run your application under a debugger or you let it crash und collect a memory dump for post mortem debugging. Debugging crash dumps is usualy done with WindDbg.
After you have downloaded Windbg you have adplus (a vbs script located under Programm Files\Debugging Tools for Windows) which you can attach to your running process to trigger a crash dump when the process terminates due to an exception.
adplus -crash -p yourprocessid
Then you have a much better chance to find out what was going on when your process did terminate. Windows can also be configured to take a crash dump for you via DrWatson on older Windows Versions (Windows Error Reporting)
Crash Dump Generation
Hard core programmers will insist to create their own dump generation tool which basically uses the AEDebug registry key. When this key has a value which points to an existing executable it will be called when an application crashes which can e.g. show the Visual Studio Debugger Chooser Dialog or it can trigger the dump generation for your process.
Suspend Threads
An often overlooked thing is when you create a crash dump with an external tool (it is better to rely on external tools since you do not know how bad your process is corrupted and if it is out memory you are already in a bad situation) that you should suspend all threads from the crashed process before you take the dump.
When you take a big full memory dump it can take several minutes depending on the allocated memory of the faulted process. During this time the application threads can continue to wreak havoc on your application state leaving you with a dump which contains an inconsistent process state which did change during dump generation.