From php.net
Warning
Writing to an out of range offset pads the string with spaces. Non-integer types are converted to integer. Illegal offset type emits E_NOTICE. Only the first character of an assigned string is used. As of PHP 7.1.0, assigning an empty string throws a fatal error. Formerly, it assigned a NULL byte.
http://php.net/manual/en/language.types.string.php#language.types.string.substr
So "key" is converted to 0, and the first character is set.
Because this is a char type, only "H" is set from the given string.
$variable = '';
$variable['key'] = 'Hello World!';
echo $variable;
echo $variable['key'];
If you change your code to the above you can see better what happens.
So the text 'ello World!' is lost and gone in PHP >= 7.1 because you set the first character, the type stays string
.
In php 5.6 you will get
Notice: Array to string conversion in /in/N2poP on line 6
So in prior versions you overwrite the complete variable, and the initial empty string would be gone, PHP simply creates a new array. This behavior only happens with an empty string!
This is also noted in the documentation:
http://php.net/manual/en/language.types.string.php#language.types.string.substr
Note: As of PHP 7.1.0, applying the empty index operator on an empty
string throws a fatal error. Formerly, the empty string was silently
converted to an array.
The easiest solution would be removing the $variable = '';
part, it's invalid anyway and never used in your legacy code. or by replacing it with $variable = [];
Because this behavior only happens with an empty string in php < 7.1 you could use a regular expression to find all places where you should refactor to fix the issue.