This error is generated in the code below only when the returned array is too long. With short arrays (I do not know exactly how much) does not occur.
$phone_numbers = array();
if(!empty($_POST['phone_numbers']))
$phone_numbers = json_decode($_POST['phone_numbers']);
$phone_numbers_var = str_repeat('?,', count(json_decode($_POST['phone_numbers'])) - 1) . '?'; // <-- error line
Is there a limit to the count () parameter?