The problem we're facing here luckily isn't unique.
The issue here seems not to be the code itself, or how to break it apart, but rather to understand that you're now into ERP design and development.
Knowing how best to develop and grow an ERP which manages the details of this organization in a logical manner is the deeper question I think you're trying to get at. The design and architecture itself of how to code from this flows from an understanding of the core functional areas you need.
Luckily we can study some existing ERP systems you can get a hold of to see how they tackled some of the problems. There's a few good open source ERP's, and what brought this tip to my mind is a full cycle install of SAP Business One I oversaw (a small-mid size ERP that bypasses the challenges of the big SAP).
What you're looking for is seeing how others are solving the same ERP architecture you're facing. At the very least you'll get an idea of the tradeoffs between modularization, where to draw the line between modules and why.
Typically an ERP system handles everything from the quote, to production (if required), to billing, shipping, and the resulting accounting work all the way through out.
ERPS handle two main worlds:
- Production of goods
- Delivery of service
Some businesses are widget factories, others are service businesses. A full featured out of the box ERP will have one continuous chain/lifecycle of an "order" which gets serviced by a number of steps.
If we read a rough list of the steps an ERP can cover, you'll see the ones that apply to you. Those are probably the modules you have or should be breaking your app into. Imagine the following steps where each is a different document, all connected to the previous one in the chain.
- Lead Generation --> Sales Opportunities
- Sales Opportunities --> Quote/Estimate
- Quote Estimate --> Sales Order
- Sales Order --> Production Order (Build it, or schedule someone to do the work)
- Production order --> Purchase orders (Order required materials or specialists to arrive when needed)
- Production Order --> Production Scheduling (What will be built, when, or Who will get this done, when?)
- Production Schedule --> Produce! (Do the work)
- Produced Service/Good --> Inventory Adjustments - Convert any raw inventory to finished goods if needed, or get it ready to ship
- Finished Good/Service --> Packing Slip
- Packing Slip items --> Invoice
Where system integrators come in is using the steps required, and skipping over the ones that aren't used. This leads to one thing for your growing app:
Get a solid data security strategy in place. Make sure you're confortable that everyone can only see what they should. Assuming that is in place, it's a good idea to break apart the app into it's major sections. Modules are our friends. The order to break them up in, however, will likely have a larger effect on what you do than anything.
See which sections are general, (reporting, etc) that could be re-used between multiple apps, and which are more specialized to the application itself. The features that are tied to the application itself will likely be more tightly coupled already and you may have to work around that.
For an ERP, I have always preferred a transactional "core" module, which all the other transaction providers (billing pushing the process along once it is defined).
When I converted a Lotus Notes ERP from the 90's to the SAP ERP, the Lotus Notes app was excellent, it handled everything as it should. THere were some mini-apps built on the side that weren't integrated as modules which was the main reason to get rid of it.
If you re-wrote the app today, with today's requirements, how would you have done it differently? See if there's any major differences from what you have. Let the app fight for your attention to decide what needs overhauling / modularization first. ColdBox is wonderful for modularization, whether you're using plugin type modules or just using well separated code you won't go wrong with it, it's just a function of developer time and money available to get it done.
The first modules I'd build / automate unit testing on are the most complex programatically. Chances are if you're a decent dev, you don't need end to end unit testing as of yesterday. Start with the most complex, move onto the core parts of the app, and then spread into any other areas that may keep you up at night.
Hope that helped! Share what you end up doing if you don't mind, if anything I mentioned needs further explanation hit me up on here or twitter :)
@JasPanesar