I'm thinking you need some javascript magic, and because you already use HTML5 canvas, that shouldn't be a problem.
So, an onclick event on the submit button that will make an ajax request to your backend php mailer script.
var strDataURI = oCanvas.toDataURL();
// returns "data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAMgAAADICAYAAACt..."
You just have to pass the strDataURI as a parameter.
Now, I think you should also save these in your database, so that the email can just contain this image tag inside:
<img src="http://www.yourdomain.com/generate_image.php?id=2" alt="Design #2" />
And that the generate_image.php script will do something like this
<?php
header('Cache-control: max-age=2592000');
header('Expires: ' . gmdate('D, d M Y H:i:s \G\M\T', time() + 2592000));
// connect to db here ..
// $id = (int)$_GET['id']; "SELECT youtable WHERE id = '{$id}'"
// and the $image variable should contain "data:image/png;base64,iVBORw0KGgoAAAANSUhEUgAAAMgAAADICAYAAACt..."
list($settings, $encoded_string) = explode(',', $image);
list($img_type, $encoding_method) = explode(';', substr($settings, 5))
header("Content-type: {$img_type}");
if($encoding_method == 'base64')
die(base64_decode($encoded_string)); // stop script execution and print out the image
else { // use another decoding method
}