The Heavy Duty Company has just purchased a large machine for a new production process.The machine is powered by a motor that occasionally breaks down and requires a major overhaul. Therefore, a second standby motor is kept, and the two motors are rotated in use.The breakdowns always occur on the fourth, fifth, or sixth day that the motor is in use. Fortunately, it takes fewer than three days to overhaul a motor, so areplacement is always ready.
#Cost of a Replacement Cycle that Begins with a Breakdown#
-Replace a Motor :$2,000
-Lost production during replacement: $5,000
-Overhaul a motor:$4,000
-Total:$11,000
#Preventive Maintenance Options# Preventive maintenance would involve scheduling the motor to be removed (and replaced) for an overhaul at a certain time, even if a breakdown has not occurred. The goal is to provide maintenance early enough to prevent a breakdown. Scheduling the overhaul enables removing and replacing the motor at a convenient time when the machine is not in use, so no production is lost.
#Cost of a Replacement Cycle that Begins without a Breakdown#
+Replace a motor on overtime:$3,000
+Lost production during replacement:$0
+Overhaul a motor before a breakdown:$3,000
+Total:$6,000
The Cost of a replacement cycle is $6,000. (Replacement always occurs without a breakdown) and the Replacement cycle occurs every three days.
Here is the simulation done in excel: corrective maintenance image1 replace motor post 4 days replace motor post 5 days
How can i replicate the same results using r code?